Above roughly 105 °C the standard compounds are out and the choice becomes silicone, PTFE or FEP. Each behaves differently: silicone stays flexible but has lower mechanical strength, PTFE and FEP take higher temperatures and resist chemicals but are stiffer and cost more. This family covers the range where those trade-offs start to matter.
State the continuous temperature, not the peak. A construction rated for a short excursion is not the same as one rated continuously, and the difference decides whether silicone or fluoropolymer is used.
| Item | Term |
|---|---|
| Minimum order | 100 m |
| Standard lead time | 5-7 days ex-works |
| Custom construction | Quoted per duty cycle |
| Documentation | CE · RoHS · inspection record |
| Configurations in this family | 34 |
Conductor stranding, insulation, shielding, jacket, finished OD, rated temperature and minimum bend radius.
| Configuration | Conductor | Insulation | Shielding | Jacket | Finished OD | Temperature | Min. bend radius |
|---|---|---|---|---|---|---|---|
| high temp 1×32AWG | 1 / 0.2mm | PFA | — | — | 0.46±0.03mm | 80 °C ~ +200 °C | 7D(D:Cable diameter) |
| high temp 1×16AWG | 19 / 29AWG | Modified Radiation Cross-linked ETFE Polymer | — | — | 1.80±0.05mm | 65 °C ~ +200 °C | 7D(D:Cable diameter) |
| high temp 1×20AWG | 19 / 32AWG | Modified Radiation Cross-linked ETFE Polymer | — | — | 1.37±0.03mm | 65 °C ~ +200 °C | 7D(D:Cable diameter) |
| high temp 2×20AWG | 19 / 32AWG | Modified Radiation Cross-linked ETFE Polymer | Tinned copper braiding | Modified Radiation Cross-linked ETFE Polymer | 1.37±0.03mm | 65 °C ~ +200 °C | 7D(D:Cable diameter) |
| silicone cable 10AWG | 75 / 0.3 | Silicone Rubber | — | — | 5.0±0.2mm | 65 °C ~ +200 °C | 15D(D:Cable diameter) |
| silicone cable 14AWG | 41 / 0.25 | Silicone Rubber | — | — | 3.5±0.1mm | 65 °C ~ +200 °C | 15D(D:Cable diameter) |
| high temp PTFE jacket cable 3x2x24 | 24AWG:7 / 0.2 | ETFE | Aluminum foil | ETFE | 8.2±0.5mm | 60 °C~+200 °C | 15D(D:Cable diameter) |
| high temp silicone 3x0.75mm | 0.5mm²:19 / 0.18 | FEP | Filling | Silicone | 13.8±0.5mm | 60 °C~+200 °C | 15D(D:Cable diameter) |
| high temp TS 3x0.2m | 0.2mm²:7 / 0.2 | FEP | Tinned copper shielding(≥80%) | Silicone | 7.4±0.1mm | 60 °C~+180 °C | 15D(D:Cable diameter) |
| K 2×0.65 | 1 / 0.65 | Double layer glass fiber | — | Stainless Steel Wire Braided | — | 20~+800 °C | 36mm |
| high temp 1×0.4 | 19 / 0.16 | PTFE | — | — | 1.38±0.02mm | 65 °C ~ +200 °C | 7D(D:Cable diameter) |
| high temp TS 3x0.2 | 0.2mm²:40 / 0.08 | PFA | Tinned copper winding(≥85%) | High tear resistant silicone | 7.4±0.1mm | 60 °C~+200 °C | 15D(D:Cable diameter) |
| high temp TS 3x0.32 | 0.326mm²:65 / 0.08 | PFA | Tinned copper winding(≥85%) | High tear resistant silicone | 8.5±0.1mm | 60 °C~+200 °C | 15D(D:Cable diameter) |
| FEP network UTP CAT5E | 24AWG：19 / 0.12 | FEP | — | FEP | 5.5±0.5mm | 55 °C~+200 °C | ≤15D |
| PTFE silicone cable 5×2×26AWG | 7 / 0.16 | FEP | — | Silicone rubber | 7.8±0.1 mm | 60 °C~+200 °C | 10D (D: cable diameter) |
| ×2×0.2FEP network | 7 / 0.2 | FEP | — | TPU | 6.7 mm | 40 °C~+105 °C | 10D (D: cable diameter) |
| silicone cable AGR 1.5mm² | 300 / 0.08±0.008 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6-8D (D: cable diameter) |
| silicone cable AGR 0.5mm² | 100 / 0.08±0.008 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6D (D: cable diameter) |
| silicone cable AGR 0.75mm² | 150 / 0.08±0.008 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6-7D (D: cable diameter) |
| silicone cable AGR 4.0mm² | 56 / 0.3±0.005 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6-8D (D: cable diameter) |
| silicone cable AGR 1.5mm² | 32 / 0.25±0.008 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6-8D (D: cable diameter) |
| silicone cable AGR 16mm² | 126 / 0.6±0.005 | Silicone rubber | — | — | — | 60 °C~+200 °C | 10D (D: cable diameter) |
| silicone cable AGR 1.0mm² | 32 / 0.2±0.005 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6D (D: cable diameter) |
| silicone cable AGR 0.5mm² | 28 / 0.15+0.005 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6D (D: cable diameter) |
| silicone cable AGR 2.5mm² | 49 / 0.25+0.005 | Silicone rubber | — | — | — | 60 °C~+200 °C | 6-8D (D: cable diameter) |
| PTFE network | 7 / 0.2 | FEP | — | TPU | 6.8 mm | 40 °C~+105 °C | 10-15D (D: cable diameter) |
| PTFE high temp 4×0.22 | 7 / 0.2 | FPA | Strengthen | FPA | 3.2±0.2 mm | 60 °C~+250 °C | 8D (D: cable diameter) |
| high temp cable TS 3×0.32+7×0.09 | 0.32mm²:65 / 0.08 | PFA | Tinned copper winding(≥85%) | High tear resistant silicone | 7.4±0.1mm | 60 °C~+200 °C | 15D(D:Cable diameter) |
| PTFE cable 2mm² | 19 / 0.37 | PTFE | — | — | — | 65 °C~+200 °C | 6-8D (D: cable diameter) |
| cable 20#0.61mm² | 19 / 0.203 | XLETFE | — | — | — | 100 °C～+150 °C | 6D (D: cable diameter) |
| PTFE silicone cable 5×2×26AWG | 7 / 0.16±0.08 mm | FEP | One set of tinned copper braided shields(density≥85%) | FEP | 2.4±0.1 mm | 60 °C~+200 °C | 10D (D: cable diameter) |
| silicone cable AFPF 6×2×0.14mm² | 7 / 0.16±0.08 | FEP | Each group of tinned copper shielded, density 85% | FEP | 2.4±0.1 mm | 60 °C~+200 °C | 10D (D: cable diameter) |
| silicone cable AFPF 4×2×0.14mm² | 7 / 0.16±0.08 | FEP | Each group of tinned copper shielded, density 85% | FEP | 2.4±0.1 mm | 60 °C~+200 °C | 8-10D (D: cable diameter) |
| silicone cable AFPF 8×2×0.14mm² | 7 / 0.16±0.08 | FEP | Each group of tinned copper shielded, density 85% | FEP | 2.4±0.1 mm | 60 °C~+200 °C | 10-12D (D: cable diameter) |
Every construction in this table is a build we have made, described by its technical data only. The buyer, the platform it went into and the application remain that buyer's — we do not use a customer's design as a reference or a case study. If you need a reference for a comparable programme, ask at enquiry stage and we will say what we are able to share.
Silicone and High Temperature Cable buying questions.
Constructions in this family reach 200 °C and above depending on the insulation. The continuous rating, not the peak, sets the material choice.
Silicone where flexibility matters and the temperature is moderate; fluoropolymer where the temperature is higher or chemical resistance is needed.
Yes. Thermocouple constructions with matched conductor alloys are in this family.
MOQ 100 m · standard lead time 5-7 days · CE and RoHS documentation